Our core competencies

Digital transformation
in injection molding

Unleash the power of Industry 4.0

Industry 4.0 will enable you to overcome the proprietary limitations encountered with traditional injection molding machines. Together, we will leverage digital transformation in line with international standards to give you unprecedented transparency and productivity.



Digital solutions for injection molding – and beyond

The SYMESTIC consulting team offers expert advice on the digital transformation of injection molding – and on how best to achieve seamless integration with the entire value chain. We will enable you to implement Industry 4.0 and end-to-end digital solutions across all your production processes.

100% visibility and control in injection molding

Enjoy access to accurate information anywhere, anytime. State-of the-art technologies give you total visibility – in your factory or on the road.

Fully automatic injection-molding cells – transparency, planning, management and analysis

SYMESTIC IMM Controller coordinates and monitors flows of materials and data within a cell and on the injection molding machine itself. It also ensures the smooth interaction of all components and operations, such as granulate supply, robots and handling systems, image processing, scales, downstream production systems, reworking, labeling and more.

What is your current situation?

  • Do you have real-time visibility into your injection molding operations?
  • Do you have an imprecise or delayed view of your production performance?
  • Is analyzing your KPIs complex and time-consuming?
  • Do you lack a means of investigating the root cause of quality issues?
  • Do you struggle to implement improvements to your production performance?


Reasons for choosing SYMESTIC:

  • Rapid implementation
  • Fast return on investment
  • Tangible, lasting improvements through proven processes
  • High system availability
  • Robust mechanisms for avoiding system downtime and data loss
  • Integration with any type of injection molding machine
  • Scalability – from local to global deployment
  • In-depth real-time monitoring and automated reporting and analysis
  • Can be converted into a full-fledged MES
  • Vertical integration with existing business IT systems
  • State-of-the-art technologies and standards (ISA 95, B2MML, OPC, Euromap, etc.)

Digital transformation with diverse technologies

Standardized interfaces are vital to effective, seamless machine connectivity. With the imperatives of Industry 4.0 in mind, EUROMAP has specified a number of important information models based on OPC UA for injection molding:

  • EUROMAP 77
    Data exchange between injection molding machines and MES
  • EUROMAP 79
    Data exchange between injection moulding machines and robots
  • EUROMAP 82
    Data exchange between injection moulding machines and peripherals
  • EUROMAP 83
    Overarching standard with general definitions
  • EUROMAP 84
    Data exchange between extrusion machines and MES
  • EUROMAP 85
    Data exchange between blow-molding machines and MES

In the future, these standardized interfaces will be made available by most manufacturers for their new models. And we support them all. However, in practice, most current production environments comprise a variety of very diverse and proprietary interfaces and protocols (OPC DA, Euromap 63, $* and digital signals). So it is a challenge to incorporate these many differing machines and data transmission technologies into your digital transformation strategy.

We will show you how to overcome these hurdles, and successfully enter a new age of transparency and connectivity.

Arrange a hands-on demonstration

We will show you how our MES solution empowers you to revolutionize your production operations and create a smart digital factory. Simply arrange a time that suits you.




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